Brightline Celebrates Completion Of Construction

Brightline, the only provider of modern, eco-friendly, intercity rail in America, celebrated the completion of construction to Orlando, paving the way for the launch of service between Central and South Florida this summer. To mark the completion of construction, mayors representing Brightline station cities along with Brightline Orlando construction team members gathered to celebrate with a roundtable conversation on transportation and economic impact in Florida.

Brightline’s Orlando expansion broke ground in June 2019, one year after operations began in South Florida between its Miami, Fort Lauderdale, and West Palm Beach stations. Additional stations were opened in downtown Boca Raton and Aventura in 2022 as construction to Orlando continued. Brightline is the first private entity to deliver an intercity rail system since Henry Flagler built the railroad more than a century ago.

Brightline construction (Phase I & II) generated more than 10,000 jobs and more than $6.4 billion in economic impact to the state of Florida (according to economic studies). Construction teams worked more than seven million hours battling through the COVID-19 pandemic and supply chain shortages to finish the 170 mile corridor extension.

Mayors from Brightline’s station cities in Miami, Aventura, Boca Raton, West Palm Beach and Orlando gathered to celebrate this economic and engineering achievement with a conversation focused on the future impact of connecting the state of Florida with intercity passenger rail. Orlando Mayor Buddy Dyer, Orange County Mayor Jerry Demings, Palm Beach County Mayor Gregg Weiss, Aventura Mayor Howard Weinberg and Miami Mayor Francis Suarez attended the event held in Brightline’s Orlando Station at Orlando International Airport.

Mayors, members of Brightline’s construction management team and the Greater Orlando Aviation Authority commemorated the end of construction with the creation of an iconic photo that symbolizes the connection between Miami and Orlando by rail.

Brightline is continuing critical high speed train testing throughout the corridor between West Palm Beach and Orlando and will test up to 110 mph through Brevard County in July.

In addition to testing, Brightline recently completed its final rail and track cutover on the 170-mile project, which integrates a new second track into the existing corridor. Once testing is complete, brightline will conduct crew certification and revenue service demonstration.

Brightline’s Orlando extension project is divided into four zones, which includes a state-of-the-art vehicle maintenance facility, tenant buildout of the Orlando station at Orlando International Airport, 56 bridges, three underpasses and upgrades to 156 railroad crossings.

Zone 1

Basecamp – Brightline’s vehicle maintenance facility – located on a 62-acre site south of Orlando International Airport. The 138,000 square foot facility spans the length of two football fields and is large enough to service  16 trains daily with a fully-automated train wash and an 80,000 gallon biodiesel fuel farm.

Brightline Orlando Station – 37,350 square foot train station located in Orlando International Airport’s new 80,000 sq. ft. Train Station. The train station connects directly to the airport’s new Terminal C and the automated people mover “Terminal Link” connects the Train Station to the rest of the airport facilities including Terminal A and B in under five minutes. Station buildout includes signature Mary Mary Bar, MRKT Place, a BrightKids children’s play area and SMART and PREMIUM lounges.

Zone 2

This 3.5 mile section is located in the heart of Orlando International Airport and represents one of the most complex and challenging areas of construction for the entire project. The engineered double track travels under active airport taxiways and over tug roads and includes six bridges, two underpasses and several airport improvements, including a new traffic interchange configuration and the airport’s first roundabout designed to assist with traffic flow.

Zone 3

The 35-mile corridor of new rail alignment follows the Beachline Expressway/SR 528 corridor between Orlando International Airport and Cocoa. Efforts include 3 million cubic yards of excavation, 5.4 million cubic yards of embankment fill, 865,000 square feet of mechanically stabilized earth into permanent retaining walls, 100,000 linear feet of piling, 18 new bridges, three underpasses, drainage installations, track and signalization installation and 60 track miles of new rail.

Zone 4

This 129-mile corridor of existing track between Cocoa and West Palm Beach was upgraded from Class IV to VI (allowing service up to 110 MPH) and included a second main track built parallel to the existing track. Work includes the shift of 56 miles of existing track, construction of 100 miles of new Class VI track within the existing right of way, rehabilitation of 28 miles of existing sidings, the installation or relocation of approximately 80 turnouts and crossovers, relocation of fiber duct parallel to the ROW, and upgrades and added improvements to 156 railroad crossings. Work also included replacement of 19 bridges including two movable bridges, the replacement of the Loxahatchee River Bridge and the rehabilitation of the St. Lucie River Bridge.

Safety Components and crossings

Brightline has made crucial safety improvements at all 156 railroad crossings along the 129-mile corridor from Cocoa to West Palm Beach. Those improvements vary per crossing, but include new crossing gates, signal systems, pedestrian gates, pavement markings and roadway profiles. Where trains will operate above 79 mph, crossings have quad gates or medians to prevent motorists from driving around lowered crossing gates.

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Brightline is working closely with community partners, government agencies and news media to spread the word and highlight rail safety via multiple channels including on social media and through public service announcements.

Over two million spikes and bolts

2.3 million tons of granite and limestone transported by 20,000 railcars

225 million pounds of 100 percent recycled American steel

6 million cubic yards of rail embankment fill

450,000 concrete ties made in Fort Pierce, Fla.

Brightline used a box-jacking method for the first time outside the northeast to build two train underpasses in a fraction of the time it would take using conventional methods. Precast concrete boxes under two Central Florida roadways took just weeks to complete, compared to traditional underpass methods that would have shut down local roadways for nearly a year. Hydraulic jacks were used to move the concrete boxes, each weighing more than 3,000 tons, the equivalent of 15 Boeing 757’s, standing three stories high and holding three semi-trucks end-to-end. The installation moved at  approximately 3 feet per hour,  running 24/7.

Among the work on 56 bridges connecting Central to South Florida on the Brightline route was the rehabilitation of the 100-year-old St. Lucie River railroad bridge in Stuart, Fla. Brightline crews worked 24/7 in May 2023 to complete the infrastructure work that included the replacement of the mechanical, electrical and control components of the bridge. Boaters will now see several benefits, including dependability of bridge openings and closings, which will reduce the risk of extended unplanned closures.

The second movable bridge on the project, the 583-foot long Loxahatchee River railroad bridge in Jupiter, Fla. was built in 1926, and was replaced with a brand-new structure bringing improved reliability and efficiency to the bridge in 2022. Due to the type of construction work and necessary safety precautions, installation of the new drawbridge took place over a seven-week period in April and May of 2022. Brightline rehab work on the bridge also included full replacement of the electrical system and operating machinery and the addition of a second track. Boaters now see improved dependability of bridge openings and closings and additional clearance for small watercraft. A new small craft navigation span was added at the south end of the bridge, increasing the vertical clearance by 14” to allow more vessels to pass without the need to open the drawbridge.

In March 2023, Brightline became the fastest train in Florida and the Southeastern United States after reaching speeds of 130 mph. The momentous accomplishment took place while Brightline conducted train testing along its new 35-mile dedicated rail corridor between Orlando International Airport and Cocoa, Fla. The new tracks were built along the Beachline Expressway/SR 528, fenced in and with no grade crossings.

Guests can purchase tickets for service between Orlando and South Florida (Miami, Aventura, Fort Lauderdale, Boca Raton, West Palm Beach) from September through early 2024 at gobrightline.com or by downloading the app. Brightline will offer one-way SMART fares starting at $79 for adults and $39 for kids and one-way PREMIUM fares start at $149. Groups of 4+ automatically save an additional 25 percent on SMART fares. For more information on Brightline Orlando, visit www.gobrightline.com/Orlando.

“Completing this project is the culmination of more than a decade of dedication, determination and hard work. Our team has shown its relentless ability to navigate and overcome challenges to bring us where we are today. We have built something remarkable, and I am excited to see millions of people ride brighter.” – Mike Reininger, CEO of Brightline

“It is an honor to witness the completion of construction for this project. This is a testament to the commitment, collaboration and extraordinary innovation of the Brightline construction team and I commend every member of our team for their tireless dedication, expertise, and determination in being a key part in connecting the state of Florida through rail.” – Patrick Goddard, President of Brightline

“This is a tremendous moment for our community. We have watched the construction progress, looking forward to the day when we would see trains pass us alongside the highway. That day is here, and we are seeing the benefits that Brightline will bring to Central Florida. From the jobs, the partnerships, to the overall economic impact, this is a historical time and I’m looking forward to what the future holds with Brightline.” – Jerry Demings, Mayor of Orange County

“I am thrilled to welcome Mayors from South Florida as we celebrate this connection between two of Florida’s busiest city centers, Orlando and Miami. This new Orlando train station at the Orlando International Airport with 170 miles of track will connect travelers with an efficient, eco-friendly transportation option and provide job opportunities. As a true multimodal hub, it will change the transportation landscape and I look forward to the continued growth to come as a result of Brightline’s inclusion in our community.” – Buddy Dyer, Mayor of Orlando

“The expansion of Brightline from South to Central Florida is a major milestone for the future of transportation in our state. Connecting Florida’s most important tourist destinations is a win-win for our economy, residents and visitors.”

– Francis Suarez, Mayor of Miami

“Brightline is already changing the way our residents and visitors think about visiting and traveling to and from Aventura. The connection to Orlando will be a monumental moment for Aventura and the completion of construction brings us one step closer.” – Howard S. Weinberg, Esq., Mayor of Aventura

“It’s great to know that construction of the rail line has been completed. Fort Lauderdale and South Florida as a whole have been waiting with great anticipation for the start of Brightline’s passenger service to Orlando. This creates true synergies between our tourism sectors and business economies. Florida is a large, populous state that will benefit greatly from this new rail option for travelers.” – Dean J. Trantalis, Mayor of Fort Lauderdale

“Brightline is booming in Boca Raton. Our residents and visitors have fully embraced passenger train travel and want more of it. Boca Raton is excited for service to launch to Orlando, and I applaud the Brightline team for being on the cusp of making it a reality.” – Scott Singer, Mayor of Boca Raton

“West Palm Beach continues to grow, and Brightline has acted as a catalyst thanks to its connectivity across South Florida. Today’s construction completion milestone now brings our community one-step closer to a seamless connection to Central Florida that will only further cement our City as a world-class destination to live, work and play.”  –Keith A. James, Mayor of West Palm Beach 

“Palm Beach County is proud to be home to not one but two Brightline stations and I applaud fellow county leaders with the forward-facing vision to collaborate with the intercity rail system benefitting so many. Brightline is driving commerce through connectivity while taking cars off the road and today’s construction milestone is an amazing achievement.” –Gregg Weiss, Mayor of Palm Beach County